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Propylene → Acrylic Acid

HRID 449189
Notes
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Reaction equation

HRID 449189 reaction equation
[P].[As].[B].[Al].[C:5](=[O:8])([O-])[O-:6].[Bi+3].[C:10](=[O:13])([O-])[O-].C(=O)([O-])[O-].[Bi+3].[N+]([O-])([O-])=O.[Bi+3].[N+]([O-])([O-])=O.[N+]([O-])([O-])=O.[CH2:32]=[CH:33]C>[Ni].[Zn].[Ti].[Fe].[Mo]=O.[NH4+].[NH4+].[O-][Mo]([O-])(=O)=O>[C:5]([OH:6])(=[O:8])[CH:32]=[CH2:33].[CH:10]([CH:32]=[CH2:33])=[O:13]
ParticipantsProcedureWorkupSources & evidenceReaction notes

Participants

15

Reactant 7

HCID 8252PropyleneHCID 107711Bismuth nitrateHCID 161253Bismuth carbonateHCID 5359268AluminumHCID 5359596ArsenicHCID 5462309PhosphorusHCID 5462311Boron

Product 2

HCID 6581Acrylic Acid
HCID 7847Acrolein

Reagents, catalysts & solvents 6

HCID 935NickelCatalystHCID 23925IronCatalystHCID 23963TitaniumCatalystHCID 23994ZincCatalystHCID 61578Diammonium molybdateCatalystHCID 139765Molybdenum oxideCatalyst

Procedure

In Chinese Patent application CN93103817.1, Lanzhou Petrochemical Research Institute discloses a catalyst represented by a formula of MoBiFeWX1X2X3X4, wherein X1 is Co or Ni, X2 is at least one element selected from alkali metal or alkaline earth metal, X3 is at least one element selected from zinc, phosphorus, arsenic and boron, X4 is at least one element selected from silicon, aluminum, and titanium, based on the numbers of Mo atom being 12, the amount of Bi is 0.5˜4, Fe is 0˜8, W is 0˜4, X1 is 1˜8, X2 is 0.05˜3, X3 is 0˜4, and X4 is 0˜16. During the preparation of the catalyst, molybdenum oxide is used as a raw material to replace part of the ammonium molybdate raw material, and basic bismuth carbonate is used as a raw material to replace part of the bismuth nitrate raw material, and no pore-forming agent is necessary. The active ingredients are homogenously mixed with a silica micro-powder at a predetermined ratio, then silica gel is added thereinto and the mixture is band extruded, the extruded product is fired at 460° C. for 6 hours to produce the finished catalyst. Assessment on the catalyst is performed in a stainless steel pipe (Φ25.4 mm) packed with 1.0 L of the catalyst, a gas mixture with 10 wt % of propylene, 73 wt % of air and 17 wt % of steam is passed therethrough at a space velocity of 60 h−1(STP), acrylic acid and acrolein are produced with a yield of 93.2% under a propylene conversion ratio of 98.5% at a reaction temperature of 315° C., while the yield of COx is 4.2%.

Workup

  1. additionThe active ingredients are homogenously mixed with a silica micro-powder at a predetermined ratio
  2. additionsilica gel is added
  3. customto produce the finished catalyst

Sources & evidence

ORD record
ord-6be60b7f3a2846bd8054e5af41a4b789
Source dataset
uspto-grants-2013_07
DOI
10.6084/m9.figshare.5104873.v1
Patent number
US08481790B2

Reaction notes

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On this pageParticipantsProcedureWorkupSources & evidenceReaction notes