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A 100 L glass, jacketed reactor was charged with 1-propanol (2.098 kg; 34.9 mol), triethylamine (4.585 kg; 45.3 mol; 1.3 equivalents) and DCM (20.1 L). The mixture was cooled to a temperature of about 5° C. to 15° C. and cautiously charged with a solution of p-toluenesulfonyl chloride (6 kg; 31.47 mol; 0.9 equivalents) in DCM (10.5 L) over 30 minutes. Once the addition was complete, the mixture was warmed to a temperature of about 18° C. to 22° C. and stirred for 12 hours. The reaction mixture was assayed by 1H NMR (in CDCl3) and deemed complete. HCl (6 N; 2.98 L) was cautiously charged while maintaining the temperature below 25° C. The aqueous phase was removed, and the organic phase was washed 2× with water (21 L each wash), dried with MgSO4, and filtered over Celite®. The filtered solids were then washed with DCM (4 L) and concentrated to a residue. The residue was dissolved in heptane and concentrated again to afford a final propyl tosylate product (6.385 kg, 95% yield).

1. temperatureThe mixture was cooled to a temperature of about 5° C. to 15° C.
2. additionOnce the addition
3. temperaturethe mixture was warmed to a temperature of about 18° C. to 22° C.
4. temperaturewhile maintaining the temperature below 25° C
5. customThe aqueous phase was removed
6. washthe organic phase was washed 2× with water (21 L each wash)
7. dry with materialdried with MgSO4
8. filtrationfiltered over Celite®
9. washThe filtered solids were then washed with DCM (4 L)
10. concentrationconcentrated to a residue
11. dissolutionThe residue was dissolved in heptane
12. concentrationconcentrated again